Here is sword that is relatively safe as it's foam, cheap to make, and light weight.
You need a hobby blade, a hot glue gun, and a solder iron. A rotary tool would also be useful.
You need a hobby blade, a hot glue gun, and a solder iron. A rotary tool would also be useful.
I am using the Elder Scrolls Daedra sword as inspiration.
I started with 3/8" eva foam mats. I scaled the sword
to 36" overall as it 'felt' right to me. I printed a full size pattern and began cutting.